SCIA User Contest 2017 Online Book

96 Category 3: Industrial Buildings and Plants 3 Owner Fosagro Tcherepovets, Russia Architect Jan Zmelík General Contractor Fosagro Tcherepovets, Russia Engineering Office Casale Project a.s. Construction Period 03/2015 - 08/2016 The construction site is located in Tcherepovets, Russia. The planned production of the new plant is 1,500 tons of granulated urea per day. The complex is comprised of several steel structure units – compressor house, urea production, granulation, pump station, electrical substation, pipe and cable racks. The structural engineering software SCIA Engineer was used for the design of all steel structure models using Russian hot-rolled profiles. The models were subject to climatic and technological loads and the structures were analysed according to Eurocodes. During the design and loading process, the steel structure designers co- operate closely with other professions – piping, equipment and electrical. The import/export files into/from software Aveva and Advance steel are used. The results of static analysis (reactions, anchoring design, global connection forces, deformations, bearing capacity, unity check of steel) are presented in SCIA Engineer using Engineering Report and in a common civil/mechanical 3D model in software Navisworks. Granulated Urea Production - Tcherepovets, Russia Casale Project a.s. Contact Jan Zmelík Address Sokolovská 685/136f 186 00 Prague, Czech Republic Website www.casaleproject.cz Casale is one of the oldest companies active in the field of synthetic ammonia production. Throughout its existence, Casale has been active in the construction of new plants. Casale acquired in 2014 from Borealis (formerly GPN) the complete set of that company’s proprietary process technologies for the production of nitric acid (NA), ammonium nitrate (AN), urea-ammonium nitrate solution (UAN) and multi-nutrient fertilizer products, including its granulation technology. Urea is one of the most important agricultural fertilizers. A large part of the ammonia produced in the world is transformed into urea in plants installed downstream of ammonia production units.